Manufacturing from Prototype to Production for New Product Development
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Why Choose Us?
100%
On-time
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Best
Pricing
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Trusted By Thousands
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30+ Years Of Service
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Injection Molding TImeline
Step 1. Consultation & Quote
- Share your CAD files or product concepts.
- We sign NDAs for IP protection.
- You’ll receive a transparent quote with design feedback within 24–48 hours.
Step 2. Design Review & DFM
- Our engineers conduct a Design for Manufacturability (DFM) and Design for Assembly (DFA) analysis.
- Risky features like thin walls, sharp corners, or difficult undercuts are flagged.
- We suggest modifications to reduce costs, improve mold flow, and extend mold life.
Step 3. Prototype Molding
- Fast-turn prototype tooling made of aluminum or soft steel.
- Test parts in real-world conditions before investing in full production molds.
- Allows rapid iteration with lower cost.
Step 4. Mold Manufacturing
- Precision-built molds using CNC machining, EDM, and polishing.
- Options: single cavity, multi-cavity, hot runner, or family molds.
- Each mold undergoes tool trials and quality checks before production.
Step 5. Trial Runs & Validation
- First Article Inspection (FAI)
- Dimensional checks with CMM and GD&T standards
- Small pilot runs to validate performance under real conditions.
Step 6. Mass Production
- Scalable runs from hundreds to millions of units.
- Process parameters locked in for repeatable quality.
- Supported by SPC monitoring and automated quality checks
Step 7. Secondary Finishing
- Painting, pad printing, laser engraving, ultrasonic welding.
- Clean room assembly for medical-grade applications.
- Packaging tailored to client requirements.
Step 8. Packaging & Delivery
- Safe, customized packaging.
- Global shipping with tracking and export compliance.
- Long-term mold storage options for future runs.
Our Proven Process — From Idea to Product
At LXG Injection Molding, we believe success comes from clarity, collaboration, and discipline at every stage of your project. Our process is designed to take you from an initial idea to fully validated, mass-produced parts with confidence.
At LXG Injection Molding, we believe success comes from clarity, collaboration, and discipline at every stage of your project. Our process is designed to take you from an initial idea to fully validated, mass-produced parts with confidence.
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Our Partners
